doc: improve usage, and mention ES600 limitation

.gitignore

@@ -14,6 +14,7 @@ fp-info-cache
 # temporary files
 *~
 \#*\#
+~*.lck
 
 # outputs
 *.svg

.qeda.yaml

@@ -33,3 +33,5 @@ library:
   - diode/schottky@sod323
   - transistor/optocoupler_pc817@smd
   - mechanical/smd-button_hyp_1ts002e
+  - diode/led0603
+  - capacitor/c1206

CHANGELOG.md

@@ -1,3 +1,10 @@
+v2
+==
+
+Design for Manufacturing version of v1.
+slight traces and legend improvement, but same functionality.
+BoM largely improved.
+
 v1
 ==
 

Makefile

@@ -39,7 +39,7 @@ fab: ${FABRICATION_DIR} ${IBOM}
 
 # generate fabrication files (gerbers/drill/BoM/PnP)
 ${FABRICATION_DIR}: ${NAME}.versioned.kicad_sch ${NAME}.versioned.kicad_pcb
-	kikit fab jlcpcb --assembly --schematic $^ $@
+	kikit fab jlcpcb --assembly --field JLCPCB,LCSC --schematic $^ $@
 
 # generate fabrication files (gerbers/drill/uncorrected PnP)
 #${FABRICATION_DIR}: ${NAME}.versioned.kicad_pcb
@@ -82,7 +82,7 @@ panel: panel.kicad_pcb
 panel.kicad_pcb: ${NAME}.versioned.kicad_pcb ${NAME}.versioned.kicad_pro ${NAME}.versioned.kicad_sch ${NAME}.versioned.json
 	kikit panelize -p ${NAME}.versioned.json ${NAME}.versioned.kicad_pcb $@
 	sed --in-place 's/\"missing_courtyard\": \"warning\"/\"missing_courtyard\": \"ignore\"/g' $(patsubst %.kicad_pcb,%.kicad_pro,$@) # the mouse bites don't have a courtyard
-	kikit fab jlcpcb --assembly --missingError --schematic ${NAME}.versioned.kicad_sch $@ ${PANEL_DIR}
+	kikit fab jlcpcb --assembly --missingError --field JLCPCB,LCSC --schematic ${NAME}.versioned.kicad_sch $@ ${PANEL_DIR}
 	pcbdraw --silent $@ --dpi 600 panel.brd-top.png
 	pcbdraw --silent $@ --dpi 600 --back panel.brd-bot.png
 

README.md

@@ -9,18 +9,23 @@ this connector allows the RPH0002 battery to be used a standalone, independently
 usage
 =====
 
-plug the connector in either way since it's reversible.
-toggle the switch to on, and the nearby red LED should light up.
+plug the connector at the bottom of the battery either way since it's reversible.
+toggle the switch to on, and the green RUN LED should light up.
+the strobing blue ACT LED shows the board is communicating with the battery.
 you are ready to use the battery.
-use the XT60 connector to easily connect wires to the battery.
+the XT60 connector allows easily connecting wires to the battery.
 
 use the DC barrel jack connector (5.0 mm OD, 2.1 mm ID) to charge the battery.
-the charger should be for a 13S battery pack, up to 54.6V, and 5A.
-when charging, the % should blink, and the charging level displayed.
+the charger should be for a 13S battery pack, up to 54.6V, and maximum 5A.
+when charging, the red LED next to the connector should turn on.
+on the battery display the % should blink, and the charging level displayed.
 
 when the switch is toggled to off, the battery light turns red.
 this clears after 10 minutes.
 
+currently it can only operate the batteries for the ES400B.
+the hardware supports the ES600, but not the firmware yet.
+
 mode of operation
 =================
 

RPH0002_connector.kicad_pro

@@ -92,9 +92,9 @@
         "padstack": "error",
         "pth_inside_courtyard": "ignore",
         "shorting_items": "error",
-        "silk_edge_clearance": "ignore",
+        "silk_edge_clearance": "warning",
         "silk_over_copper": "warning",
-        "silk_overlap": "ignore",
+        "silk_overlap": "warning",
         "skew_out_of_range": "error",
         "solder_mask_bridge": "error",
         "starved_thermal": "error",
@@ -443,6 +443,23 @@
         "via_drill": 0.3,
         "wire_width": 6
       },
+      {
+        "bus_width": 12,
+        "clearance": 0.2,
+        "diff_pair_gap": 0.25,
+        "diff_pair_via_gap": 0.25,
+        "diff_pair_width": 0.2,
+        "line_style": 0,
+        "microvia_diameter": 0.3,
+        "microvia_drill": 0.1,
+        "name": "Power",
+        "pcb_color": "rgba(0, 0, 0, 0.000)",
+        "schematic_color": "rgba(0, 0, 0, 0.000)",
+        "track_width": 1.5,
+        "via_diameter": 1.0,
+        "via_drill": 0.5,
+        "wire_width": 6
+      },
       {
         "bus_width": 12,
         "clearance": 0.2,
@@ -483,7 +500,20 @@
     },
     "net_colors": null,
     "netclass_assignments": null,
-    "netclass_patterns": []
+    "netclass_patterns": [
+      {
+        "netclass": "Power",
+        "pattern": "/CHG-"
+      },
+      {
+        "netclass": "Power",
+        "pattern": "*BATT"
+      },
+      {
+        "netclass": "Thick",
+        "pattern": "+3.3V"
+      }
+    ]
   },
   "pcbnew": {
     "last_paths": {

bom.ini

@@ -23,7 +23,7 @@ variant_file_name_format = _(%V)
 ; Field name used to determine if a particular part is to be fitted
 fit_field = Config
 ; Make a backup of the bom before generating the new one, using the following template
-make_backup = %O.tmp
+;make_backup = %O.tmp
 ; Default number of boards to produce if none given on CLI with -n
 number_boards = 1
 ; Default PCB variant if none given on CLI with -r
@@ -45,6 +45,8 @@ sheetpath
 qeda_part
 qeda_variant
 name
+JLCPCB_CORRECTION
+Rating
 
 [COLUMN_ORDER]
 ; Columns will apear in the order they are listed here
@@ -61,7 +63,6 @@ Build Quantity
 DigiKey
 LCSC
 JLCPCB
-JLCPCB_CORRECTION
 Datasheet
 
 [GROUP_FIELDS]

kicad/qeda.3dshapes/CAPC3216X180N.wrl

@@ -0,0 +1,35 @@
+#VRML V2.0 utf8
+Shape {
+  appearance Appearance {
+    material Material {
+    diffuseColor 0.37 0.37 0.37
+    emissiveColor 0.0 0.0 0.0
+    specularColor 1.0 1.0 1.0
+    ambientIntensity 1.0
+    transparency 0.5
+    shininess 1.0
+    }
+  }
+  geometry IndexedFaceSet {
+    coord Coordinate {
+      point [
+        -0.8 -1.6 0,
+        0.8 -1.6 0,
+        0.8 1.6 0,
+        -0.8 1.6 0,
+        -0.8 -1.6 1.8,
+        0.8 -1.6 1.8,
+        0.8 1.6 1.8,
+        -0.8 1.6 1.8
+      ]
+    }
+    coordIndex [
+      0,1,2,3,-1
+      4,5,6,7,-1
+      0,1,5,4,-1
+      2,3,7,6,-1
+      0,3,7,4,-1
+      1,2,6,5,-1
+    ]
+  }
+}

kicad/qeda.3dshapes/UPC1608X90N.wrl

@@ -0,0 +1,35 @@
+#VRML V2.0 utf8
+Shape {
+  appearance Appearance {
+    material Material {
+    diffuseColor 0.37 0.37 0.37
+    emissiveColor 0.0 0.0 0.0
+    specularColor 1.0 1.0 1.0
+    ambientIntensity 1.0
+    transparency 0.5
+    shininess 1.0
+    }
+  }
+  geometry IndexedFaceSet {
+    coord Coordinate {
+      point [
+        -0.4 -0.8 0,
+        0.4 -0.8 0,
+        0.4 0.8 0,
+        -0.4 0.8 0,
+        -0.4 -0.8 0.9,
+        0.4 -0.8 0.9,
+        0.4 0.8 0.9,
+        -0.4 0.8 0.9
+      ]
+    }
+    coordIndex [
+      0,1,2,3,-1
+      4,5,6,7,-1
+      0,1,5,4,-1
+      2,3,7,6,-1
+      0,3,7,4,-1
+      1,2,6,5,-1
+    ]
+  }
+}

kicad/qeda.kicad_sym

@@ -1101,4 +1101,116 @@
       )
     )
   )
+  (symbol "LED0603" (pin_numbers hide) (pin_names hide) (in_bom yes) (on_board yes)
+    (property "Reference" "D" (at 0.000 2.032 0)
+      (effects (font (size 1.27 1.27)) (justify bottom))
+    )
+    (property "Value" "LED0603" (at 0.000 -2.032 0)
+      (effects (font (size 1.27 1.27)) (justify top))
+    )
+    (property "Footprint" "qeda:UPC1608X90N" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (property "Datasheet" "~" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (property "ki_description" "diode, LED, chip, 1.6x0.8 mm" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (symbol "LED0603_1_1"
+      (polyline
+        (pts (xy -1.016 1.270) (xy 1.016 0.000) (xy -1.016 -1.270) (xy -1.016 1.270))
+        (stroke (width 0.305) (type default))
+        (fill (type background))
+      )
+      (polyline
+        (pts
+          (xy 1.016 1.270)
+          (xy 1.016 -1.270)
+        )
+        (stroke (width 0.305) (type default))
+        (fill (type none))
+      )
+      (polyline
+        (pts
+          (xy 1.270 1.905)
+          (xy 2.540 3.175)
+        )
+        (stroke (width 0.305) (type default))
+        (fill (type none))
+      )
+      (polyline
+        (pts (xy 1.725 2.720) (xy 2.540 3.175) (xy 2.085 2.360) (xy 1.725 2.720))
+        (stroke (width 0.305) (type default))
+        (fill (type outline))
+      )
+      (polyline
+        (pts
+          (xy 1.905 1.270)
+          (xy 3.175 2.540)
+        )
+        (stroke (width 0.305) (type default))
+        (fill (type none))
+      )
+      (polyline
+        (pts (xy 2.360 2.085) (xy 3.175 2.540) (xy 2.720 1.725) (xy 2.360 2.085))
+        (stroke (width 0.305) (type default))
+        (fill (type outline))
+      )
+      (pin passive line (at -2.540 0.000 0) (length 1.524)
+        (name "A" (effects (font (size 1.27 1.27))))
+        (number "2" (effects (font (size 1.27 1.27))))
+      )
+      (pin passive line (at 2.540 0.000 180) (length 1.524)
+        (name "C" (effects (font (size 1.27 1.27))))
+        (number "1" (effects (font (size 1.27 1.27))))
+      )
+    )
+  )
+  (symbol "C1206" (pin_numbers hide) (pin_names hide) (in_bom yes) (on_board yes)
+    (property "Reference" "C" (at 0.000 2.794 0)
+      (effects (font (size 1.27 1.27)) (justify bottom))
+    )
+    (property "Value" "C1206" (at 0.000 -2.794 0)
+      (effects (font (size 1.27 1.27)) (justify top))
+    )
+    (property "Footprint" "qeda:CAPC3216X180N" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (property "Datasheet" "~" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (property "ki_description" "Chip capacitor 3.2x1.6 mm" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (property "ki_keywords" "Capacitor" (at 0 0 0)
+      (effects (font (size 1.27 1.27)) hide)
+    )
+    (symbol "C1206_1_1"
+      (polyline
+        (pts
+          (xy -0.381 2.032)
+          (xy -0.381 -2.032)
+        )
+        (stroke (width 0.305) (type default))
+        (fill (type none))
+      )
+      (polyline
+        (pts
+          (xy 0.381 2.032)
+          (xy 0.381 -2.032)
+        )
+        (stroke (width 0.305) (type default))
+        (fill (type none))
+      )
+      (pin passive line (at -2.540 0.000 0) (length 2.159)
+        (name "L" (effects (font (size 1.27 1.27))))
+        (number "1" (effects (font (size 1.27 1.27))))
+      )
+      (pin passive line (at 2.540 0.000 180) (length 2.159)
+        (name "R" (effects (font (size 1.27 1.27))))
+        (number "2" (effects (font (size 1.27 1.27))))
+      )
+    )
+  )
 )

kicad/qeda.pretty/CAPC3216X180N.kicad_mod

@@ -0,0 +1,38 @@
+(module CAPC3216X180N (layer F.Cu)
+  (attr smd)
+  (pad 1 smd rect (at 0.000 -1.600) (size 2.300 1.800) (layers F.Cu F.Mask F.Paste)
+    (solder_mask_margin 0.050))
+  (pad 2 smd rect (at 0.000 1.600) (size 2.300 1.800) (layers F.Cu F.Mask F.Paste)
+    (solder_mask_margin 0.050))
+  (fp_text reference REF** (at 0.000 0.000) (layer F.SilkS)
+    (effects (font (size 1.200 1.200) (thickness 0.200)))
+  )
+  (fp_line (start -1.450 -1.700) (end -1.450 1.700) (layer F.SilkS) (width 0.200))
+  (fp_line (start 1.450 -1.700) (end 1.450 1.700) (layer F.SilkS) (width 0.200))
+  (fp_circle (center 0.000 0.000) (end 0.000 0.500) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.700 0.000) (end 0.700 0.000) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.000 -0.700) (end 0.000 0.700) (layer F.Fab) (width 0.100))
+  (fp_text value CAPC3216X180N (at 0.000 0.000 90) (layer F.Fab)
+    (effects (font (size 1.000 1.000) (thickness 0.100)))
+  )
+  (fp_text user REF** (at 0.000 0.000 90) hide (layer F.Fab)
+    (effects (font (size 1.000 1.000) (thickness 0.100)))
+  )
+  (fp_line (start -0.800 -1.600) (end 0.800 -1.600) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.800 -1.600) (end 0.800 1.600) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.800 1.600) (end -0.800 1.600) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.800 1.600) (end -0.800 -1.600) (layer F.Fab) (width 0.100))
+  (fp_line (start -1.400 -2.750) (end -1.400 -1.850) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -1.400 -1.850) (end -1.400 1.850) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -1.400 1.850) (end -1.400 2.750) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -1.400 2.750) (end 1.400 2.750) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 1.400 2.750) (end 1.400 1.850) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 1.400 1.850) (end 1.400 -1.850) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 1.400 -1.850) (end 1.400 -2.750) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 1.400 -2.750) (end -1.400 -2.750) (layer F.CrtYd) (width 0.050))
+  (model ../qeda.3dshapes/CAPC3216X180N.wrl
+    (at (xyz 0 0 0))
+    (scale (xyz 0.3937 0.3937 0.3937))
+    (rotate (xyz 0 0 0 ))
+  )
+)

kicad/qeda.pretty/UPC1608X90N.kicad_mod

@@ -0,0 +1,42 @@
+(module UPC1608X90N (layer F.Cu)
+  (attr smd)
+  (pad 1 smd rect (at 0.000 -0.800) (size 1.200 0.900) (layers F.Cu F.Mask F.Paste)
+    (solder_mask_margin 0.050))
+  (pad 2 smd rect (at 0.000 0.800) (size 1.200 0.900) (layers F.Cu F.Mask F.Paste)
+    (solder_mask_margin 0.050))
+  (fp_text reference REF** (at 0.000 0.000) (layer F.SilkS)
+    (effects (font (size 1.200 1.200) (thickness 0.200)))
+  )
+  (fp_line (start -0.900 -0.900) (end -0.900 0.900) (layer F.SilkS) (width 0.200))
+  (fp_line (start 0.900 -0.900) (end 0.900 0.900) (layer F.SilkS) (width 0.200))
+  (fp_line (start -0.900 -0.900) (end -0.900 -1.550) (layer F.SilkS) (width 0.200))
+  (fp_line (start -0.900 -1.550) (end 0.900 -1.550) (layer F.SilkS) (width 0.200))
+  (fp_line (start 0.900 -1.550) (end 0.900 -0.900) (layer F.SilkS) (width 0.200))
+  (fp_circle (center 0.000 0.000) (end 0.000 0.500) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.700 0.000) (end 0.700 0.000) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.000 -0.700) (end 0.000 0.700) (layer F.Fab) (width 0.100))
+  (fp_text value UPC1608X90N (at 0.000 0.000 90) (layer F.Fab)
+    (effects (font (size 0.528 0.528) (thickness 0.100)))
+  )
+  (fp_text user REF** (at 0.000 0.000 90) hide (layer F.Fab)
+    (effects (font (size 0.528 0.528) (thickness 0.100)))
+  )
+  (fp_line (start 0.000 -0.800) (end 0.400 -0.800) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.400 -0.800) (end 0.400 0.800) (layer F.Fab) (width 0.100))
+  (fp_line (start 0.400 0.800) (end -0.400 0.800) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.400 0.800) (end -0.400 -0.400) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.400 -0.400) (end 0.000 -0.800) (layer F.Fab) (width 0.100))
+  (fp_line (start -0.850 -1.500) (end -0.850 -1.050) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -0.850 -1.050) (end -0.850 1.050) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -0.850 1.050) (end -0.850 1.500) (layer F.CrtYd) (width 0.050))
+  (fp_line (start -0.850 1.500) (end 0.850 1.500) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 0.850 1.500) (end 0.850 1.050) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 0.850 1.050) (end 0.850 -1.050) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 0.850 -1.050) (end 0.850 -1.500) (layer F.CrtYd) (width 0.050))
+  (fp_line (start 0.850 -1.500) (end -0.850 -1.500) (layer F.CrtYd) (width 0.050))
+  (model ../qeda.3dshapes/UPC1608X90N.wrl
+    (at (xyz 0 0 0))
+    (scale (xyz 0.3937 0.3937 0.3937))
+    (rotate (xyz 0 0 0 ))
+  )
+)

version

@@ -1 +1 @@
-1
+2