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README.md
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README.md
@ -1,7 +1,7 @@
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motoserial
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==========
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the motoserial is a phone controller
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the motoserial (motorola automatic serial) is a phone controller
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it is used to power, flash, and communicate with Motorola C1XX phones
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the purpose is to use it for osmocomBB
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@ -17,24 +17,24 @@ technology
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----------
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instead of the ON button, a pin on the back of the phone can be used
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but I noticed that plugin the charger had the same effect
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but I noticed that pluging the charger had the same effect
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and instead of the battery, a 5V power source can also be used
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so the trick is to use 2 transistors: 1 to simulate battery re-plug, and 1 to simulate charger replug; and switch off and on both power sources
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since they share the ground pin, p-MOSFET on the positive side had to be used
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actually the order and switching timing is not too important
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thus one transistor, switching both the battery and charger power sources, is enough
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this way a more common n-channel MOSFET can be used, but the groung pin of serial should then also ne switched
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this way a more common n-channel MOSFET can be used, but the ground pin of serial should then also be switched
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the battery can be replaced by a regular 5 V power source, the same as the one used for charging
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if the voltage is above 4.2 V, the battery should not be charged
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to prevent power comming back on the power source if the phone charges the battery, a diode should be use on the positive side on the battery power source
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this would also decrease the voltage (due to the forward voltade drop of the diode) and bring it closer to the usual 3.7-4.2 V voltage level
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to prevent power coming back on the power source if the phone charges the battery, a diode should be use on the positive side on the battery power source
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this would also decrease the voltage (due to the forward voltage drop of the diode) and bring it closer to the usual 3.7-4.2 V voltage level
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the phone cosumes at 3.7 V on average:
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the phone draws at 3.7 V on average:
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- ~ 90 mA when idling
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- ~ 120 mA when receiving
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- ~ 220 mA when transmiting
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when transmiting, peaks of 2 A can be reached
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- ~ 220 mA when transmitting
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when transmitting, peaks of 2 A can be reached
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this can be lowered to 1 A when an 470 µF capacitor is used
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hardware
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@ -59,7 +59,7 @@ FT2232R can only reset RTS once the option is set in EEPROM, but DTR goes and st
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CP2102 also includes a 700 mA resetable switch on the 5V pin which will prevent draining too much power on the USB port
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connect the UART port to a 2.5mm TRS stereo jack and plug it in the headphone to be able to flash and communicate with the phone
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connect the CHG port to a jack barrel (1.1mm inner diameter and 3.0 mm outer diameter) and plug it in the charger port to able to start the phone
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some phones also provides these pind on the back, but not all
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some phones also provides these pins on the back, but not all
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only though hole components have been used because it could not be all SMD (large capacitors are very expensive, and header connections to weak)
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this allows to have a single sided PCB which can also be produced in amateur labs
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@ -101,5 +101,45 @@ bugs:
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- RTS can be reset to high on close, but that need to be programmed in the FT4232H's EEPROM
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- the 3.3 V on DTR can not drive the pMOS because it's switching 5.0 V, but V_GS < 1.1 V
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- decoupling capacitors on the serial lines should improve the quality
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- try if with less feritte beads and decoupling capacaitors PLL still works
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- try if with less ferrite beads and decoupling capacitors PLL still works
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- Silabs CP2108 would be cheaper and easier to use than FT4232H
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FAQ
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===
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Q: What is the design goal?
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A: Provide a cheap way for everyone to remotely control motorola C1XX phones.
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By controlling the battery and charger power, it is possible to trigger the flashing procedure. This is done through the DTR signal of the USB to UART converter.
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The PCB is one layer, and only used through hole components, making it easy to produce and solder.
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The components are basic: diode, transistor, capacitor, resistor. This makes it cheap.
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Q: Don't have electrolytic capacitors high ESR?
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Ceramic capacitors don't come in such high values like 470µF.
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Tantalum capacitors rarely come in through hole packages.
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Either way, they would cost far too much.
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Electrolytic capacitors can have high values, and are cheap, particularly in through hole packages.
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The three capacitors are also in parallel, which lowers the global ESR.
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You can still used low ESR electrolytic capacitors instead.
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Since they are in free air, they should not heat up and dry out so fast.
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Q: Can capacitors replace a battery?
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I tested calling with them, and it works.
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During transmission bursts I measured voltage drops less than 0.3V, which is acceptable.
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It also depends on the power source and the USB to UART convert you use. They might have additional capacitors, or current limiters/fuses.
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Q: Why so many cables and connections?
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The inputs (from the USB to UART converter) and outputs (to the power/charging and serial/headphone sockets) are clearly labeled.
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Some phones provide pins behind the battery to control power and UART. That would require using pogo pins, which would be more complicated and expensive.
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External cables are simpler and it works on all phones.
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Since the goal is to be able to restart the phone automatically in a monitoring setup, I only attach the cables once and let it run the rest of the time.
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Q: Why not integrate the USB to UART converter on the board?
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I would have to make a double sided board to put the surface mount converter on.
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And the chip would cost more than a complete USB dongle from china.
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This contradicts the design goal.
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And you can pick any USB to UART converter, as long as it provides 5V and DTR.
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Q: Why not control multiple phones?
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The first designed included a USB device controlling 4 phones based on a FT4232 or CP2108.
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But you still need the boards in the phone.
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And USB to UART from china are far less expensive, even with an additional USB hub.
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