board/case/case_bottom_3d-print.scad

$fn=30;

BOARD_WIDTH=96.5;
BOARD_HEIGHT=96.0;
BOARD_THICKNESS=1.6;
HOLE_NW_X=4.0;
HOLE_NW_Y=4.0;
HOLE_NE_X=92.5;
HOLE_NE_Y=4.0;
HOLE_SW_X=4.0;
HOLE_SW_Y=92.0;
HOLE_SE_X=92.5;
HOLE_SE_Y=92.0;

WALL_SPACE=1.0;
WALL_THICKNESS=2.0;
HOLE_HEIGHT=15.0; // USB A is 14.5

module pillar() {
  translate([0,0,HOLE_HEIGHT/2]) {
    difference() {
      cylinder(h=HOLE_HEIGHT, d=6, center=true);
      cylinder(h=HOLE_HEIGHT, d=3.5, center=true);
    }
  }
}

mirror([1,0,0]) { // we used bottom view

// bottom plate
cube([BOARD_WIDTH+2*WALL_SPACE+2*WALL_THICKNESS, BOARD_HEIGHT+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS]);

// screw mounts
translate([WALL_THICKNESS+WALL_SPACE+HOLE_NW_X,WALL_THICKNESS+WALL_SPACE+HOLE_NW_Y,WALL_THICKNESS]) {
  pillar();
}
translate([WALL_THICKNESS+WALL_SPACE+HOLE_NE_X,WALL_THICKNESS+WALL_SPACE+HOLE_NE_Y,WALL_THICKNESS]) {
  pillar();
}
translate([WALL_THICKNESS+WALL_SPACE+HOLE_SW_X,WALL_THICKNESS+WALL_SPACE+HOLE_SW_Y,WALL_THICKNESS]) {
  pillar();
}
translate([WALL_THICKNESS+WALL_SPACE+HOLE_SE_X,WALL_THICKNESS+WALL_SPACE+HOLE_SE_Y,WALL_THICKNESS]) {
  pillar();
}

// side
MARGIN=1.0;
USB_B_WIDTH=12.0+MARGIN;
USB_B_HEIGHT=11.0+MARGIN;
USB_A_WIDTH=7.0+MARGIN;
USB_A_HEIGHT=14.5+MARGIN;
BARREL_WIDTH=9.0+MARGIN;
BARREL_HEIGHT=11.3+MARGIN;
INDUCTOR_HEIGHT=7.5;

// side north
difference() {
  cube([BOARD_WIDTH+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS, WALL_THICKNESS+HOLE_HEIGHT+BOARD_THICKNESS+INDUCTOR_HEIGHT]);
  // DFP 7 USB A
  translate([WALL_THICKNESS+WALL_SPACE+12.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
    cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
  }
  // DFP 7 BARREL
  translate([WALL_THICKNESS+WALL_SPACE+28-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
    cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
  }
  // DFP 6 USB A
  translate([WALL_THICKNESS+WALL_SPACE+40.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
    cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
  }
  // DFP 6 BARREL
  translate([WALL_THICKNESS+WALL_SPACE+56-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
    cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
  }
  // DFP 5 USB A
  translate([WALL_THICKNESS+WALL_SPACE+68.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
    cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
  }
  // DFP 5 BARREL
  translate([WALL_THICKNESS+WALL_SPACE+84-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
    cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
  }
}

// side west
difference() {
  cube([WALL_THICKNESS, BOARD_HEIGHT+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS+HOLE_HEIGHT+BOARD_THICKNESS+INDUCTOR_HEIGHT]);
  // USB B
  translate([0,WALL_THICKNESS+WALL_SPACE+48-USB_B_WIDTH/2,WALL_THICKNESS+HOLE_HEIGHT-USB_B_HEIGHT]) {
    cube([WALL_THICKNESS,USB_B_WIDTH,USB_B_HEIGHT]);
  }
  // 5V BARREL
  translate([0,WALL_THICKNESS+WALL_SPACE+33-BARREL_WIDTH/2,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
    cube([WALL_THICKNESS,BARREL_WIDTH,BARREL_HEIGHT]);
  }
  // 12V BARREL
  translate([0,WALL_THICKNESS+WALL_SPACE+63-BARREL_WIDTH/2,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
    cube([WALL_THICKNESS,BARREL_WIDTH,BARREL_HEIGHT]);
  }
}

// side south
translate([0,BOARD_HEIGHT+WALL_THICKNESS+2*WALL_SPACE,0]) {
  difference() {
    cube([BOARD_WIDTH+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS, WALL_THICKNESS+HOLE_HEIGHT+BOARD_THICKNESS+INDUCTOR_HEIGHT]);
    // DFP 1 USB A
    translate([WALL_THICKNESS+WALL_SPACE+27.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
      cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
  }
    // DFP 1 BARREL
    translate([WALL_THICKNESS+WALL_SPACE+12-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
      cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
    }
    // DFP 2 USB A
    translate([WALL_THICKNESS+WALL_SPACE+55.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
      cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
    }
    // DFP 2 BARREL
    translate([WALL_THICKNESS+WALL_SPACE+40-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
      cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
    }
    // DFP 3 USB A
    translate([WALL_THICKNESS+WALL_SPACE+83.5-USB_A_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
      cube([USB_A_WIDTH,WALL_THICKNESS,USB_A_HEIGHT]);
    }
    // DFP 3 BARREL
    translate([WALL_THICKNESS+WALL_SPACE+68-BARREL_WIDTH/2,0,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
      cube([BARREL_WIDTH,WALL_THICKNESS,BARREL_HEIGHT]);
    }
  }
}

// side east
translate([BOARD_WIDTH+WALL_THICKNESS+2*WALL_SPACE,0,0]) {
  difference() {
    cube([WALL_THICKNESS, BOARD_HEIGHT+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS+HOLE_HEIGHT+BOARD_THICKNESS+INDUCTOR_HEIGHT]);
    // DFP 4 USB A
    translate([0,WALL_THICKNESS+WALL_SPACE+40.5-USB_A_WIDTH/2,WALL_THICKNESS+HOLE_HEIGHT-USB_A_HEIGHT]) {
      cube([WALL_THICKNESS,USB_A_WIDTH,USB_A_HEIGHT]);
    }
    // DFP 4 BARREL
    translate([0,WALL_THICKNESS+WALL_SPACE+56-BARREL_WIDTH/2,WALL_THICKNESS+HOLE_HEIGHT-BARREL_HEIGHT]) {
      cube([WALL_THICKNESS,BARREL_WIDTH,BARREL_HEIGHT]);
    }
  }
}

// top plate
SWITCH_WIDTH=3.0+0.5;
SWITCH_LENGTH=6.0+0.5;

translate([0,0,WALL_THICKNESS+HOLE_HEIGHT+BOARD_THICKNESS+INDUCTOR_HEIGHT]) {
  difference() {
    cube([BOARD_WIDTH+2*WALL_SPACE+2*WALL_THICKNESS, BOARD_HEIGHT+2*WALL_SPACE+2*WALL_THICKNESS, WALL_THICKNESS]);
    // DFP 7
    translate([WALL_THICKNESS+WALL_SPACE+20.0, WALL_THICKNESS+WALL_SPACE+6.7,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
    // DFP 6
    translate([WALL_THICKNESS+WALL_SPACE+48.0, WALL_THICKNESS+WALL_SPACE+6.7,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
    // DFP 5
    translate([WALL_THICKNESS+WALL_SPACE+76.0, WALL_THICKNESS+WALL_SPACE+6.7,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
    // DFP 4
    translate([WALL_THICKNESS+WALL_SPACE+89.7, WALL_THICKNESS+WALL_SPACE+48.0,WALL_THICKNESS/2]) {
      cube([SWITCH_LENGTH, SWITCH_WIDTH, WALL_THICKNESS], center=true);
    }
    // DFP 3
    translate([WALL_THICKNESS+WALL_SPACE+76.0, WALL_THICKNESS+WALL_SPACE+89.3,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
    // DFP 2
    translate([WALL_THICKNESS+WALL_SPACE+48.0, WALL_THICKNESS+WALL_SPACE+89.3,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
    // DFP 1
    translate([WALL_THICKNESS+WALL_SPACE+20.0, WALL_THICKNESS+WALL_SPACE+89.3,WALL_THICKNESS/2]) {
      cube([SWITCH_WIDTH, SWITCH_LENGTH, WALL_THICKNESS], center=true);
    }
  }
}

}